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I have a 95 polaris 425 Magnum 4x4 that will not start via start button. Machine has to be pull started, start button is working but can't get spark when using start button. Combine the electric start while also pulling the recoil and it fires up also the kill switch won't stop the engine when switched off I have to use the key. I put a new starter switch assembly on and still have same prob what could be causing this

Posted by Anonymous on

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6ya6ya
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Posted on Jan 02, 2017

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SOURCE: Have put new fuel pump on ,cleaned carb,new plug, gets gas plug fires but won't start, checked compression at98# don't know what else to do .

The battery voltage on a Suzuki I had would drop low enough during cranking with the electric starter motor not allowing the spark to be strong enough to run, the voltage regulator also didn't function correctly once and as the battery voltage dropped during operation engine would start to bog down and cut out due to low voltage for the ignition system.

Posted on Jul 18, 2013

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  • 9 Answers

SOURCE: I have a 2004 Polaris 400. 4-wheeler. The bike

You have a faulty switch, or it has corrosion in it, moving the switch through it's full travel rapidly for a while to clean the inner contacts may cure the problem, or try disconnecting the switch.

Posted on Sep 23, 2013

mikadot
  • 2113 Answers

SOURCE: 2004 arctic cat 500 4x4 starter turns doesnt engage starts with pull cord

The starter has to throw it's gear out using centrifugal force. The speed of the starter has to be enough to overcome the spring inside. It is either a little seized and needs to be rebuilt and greased up, or the battery isn't powered up enough to get the right speed to engage properly. In that case clean the battery posts and clamps well, then charge or replace the battery. To know if the battery is bad wait till it is charged... if it still doesn't engage try again with booster cables from your car etc. and see if it suddenly works fine.

Posted on Nov 08, 2013

tech1969
  • 442 Answers

SOURCE: Artic Cat ATV 366 4X4 2009.Put new battery in ATV and all worked fine.Turned on headlights and next time I tried to start starter will not energize and everywhere I have checked,fuse box etc. has 12 v

Check the fuse on the starter solenoid .

Posted on Mar 08, 2014

Testimonial: "Thanks for your time. The fuse is ok. I can jump the yellow/orange wire at push button and solenoid will energize the starter. The only other thing I don't understand is the CDI unit. Everything else seems to check out. I am not getting any voltage at the starter button on handlebars."

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1997 425 magnum 4x2 new carb,coil,plug,wont rev past halve throttle then sputters no power


Fuel starvation (supply or wrong carb or tune) and/or insufficient or poor quality spark.

Make sure the air filter is clean and only test with it connected as it sometimes makes a lot of difference. It could be worth checking the exhaust for blockages.

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Where are the fuses on a 2001 Polaris 325 Magnum 4X4


Polaris 325 MAGNUM 4X4 HDS A00CD32FA Parts Manual

www.manualslib.com > ... > 325 MAGNUM 4X4 HDS A00CD32FA
View and Download Polaris 325 MAGNUM 4X4 HDS A00CD32FA parts manual online.Polaris Automobile Accessories Parts Manual. 325 MAGNUM 4X4 HDS ...

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1 Answer

I have Just purchased Polaris 2001 Magnum 500 4x4, the yellow AWD switch was missing so bought a new one but the ATV is constantly in 4 wheel drive and realised now that they have by passed the switch some...


OUCH.. I hope you got it cheap... sorry.. You are going to have problems until you get the wiring straightened out completely..and by a Factory Trained Professional... I know thats expensive.!! The other alternative is to pass this machine on to someone else.(yikes) ... and take the money you would have spent on repairs and purchase a new(er) one with NO issues.. when you go look at another machine, take someone with you that knows ATV's..or take it to a shop for a full check-up!!

Sorry Jesse...

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