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2004 700 sportsman

I have got a noise that has became louder and louder with time. Sounds like the tranny brake. When it was brand new when I would go down a steep hill it would clink and clonk but now it is everytime I let off the throttle. What and why is this

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Check the PVT drive belt for wear. 1-3/16 inch wide new...wear limit 1-1/8 inch. Drive belt deflection is 1-1/8 (if excessive it will require shims on PVT shafts to adjust).

Posted on Sep 11, 2009

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The click and clunk sounds like you need cv joints

Posted on Aug 17, 2009

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My Polaris 700 sportsman runs great in low and won't go hardly at all in high....my foot brake is not working atall..could that be the problem


The rear brakes either need bled or a new rear master cylinder installed. As far as the gears, it sounds like the secondary clutch buttons are worn out. Unfortunately there is no easy do it yourself fix. The secondary clutch is wound with a spring and splined under tension, and the dealer will have the tools to disassemble and repair. Daniel

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