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Diagram showing order of bearings in front hub and awd

2001 Polaris Scrambler 500 4X4- Really could use a diagram showing exactly what order all the bearings and other parts go in the front wheel drive area. Also correct sequence of reassemble in front struts/springs; awd ; hub ; ball joint. also when doing front hub and awd shaft assembly what is the proper way to pack the grease back in?

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Posted on Jan 02, 2017

  • 4 Answers

SOURCE: 4 wheel drive will not engage.

use a hohm meter to check the hub coils . the hub coils should have zero resistance. if the armeture plates shows wear marks on them clean and let dry then paint the back side of them with black tremmclad paint .also make sure that the bearings in the helix are not binding. if they are u can take them apaart and lightly file the slots some so the bearings move freely.
that sloved my problem

Posted on Mar 12, 2009

  • 38 Answers

SOURCE: taking apart front gearcase on 2005 polaris 330

You need to remove the shaft out and these shaft has a spring compression inside the axle they are hard to get out trick is to use chrisel gun if not available punch hammer and alot of patient reinstall them back you can replace the spring with a tigth fitting bolt with lock washer or lock tigth if you need to remove them in the future it will be a piece of cake

Posted on Oct 02, 2009

  • 1 Answer

SOURCE: 500 polaris scrambler won't shift into gear. the

broken shiift fork and or engagement dog

Posted on Jan 22, 2010

  • 18 Answers

SOURCE: I own a 2005 Polaris Sportsman 800 EFI. If I need

There is a retaining clip on the outter part of the strut, you take that out then push the bearing from the inside of the strut pushing the bearing in the direction of where you took the retaining clip out. The part # for the Bearing/axle tube/ hubstrut is 3060233-001 and you can find it along with a helpful diagram at www.bikebandit.com Hope this helps and hopefully I answered your question.

Posted on Mar 27, 2010

  • 31 Answers

SOURCE: I have a 2001 Polaris

check the wires that come out of the hubs and make sure they did not get snaged on somthing and torn apart

Posted on Dec 30, 2010

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1 Answer

03 90cc polaris scrambler top end enter change with a 01 50cc polaris scrambler?


Hi ! for an informantion, please visit the website below. If you need more information about a specific electrical issue you can reach me at motor@motorpartstore.com
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In 2000 they had two - the 'early' and the 'late' 2000 diagram - pretty sure the late diagram would be close to exact to the 2001/definitely didn't reinvent the wheel between 2000 and 2001 - good luck
2001-polaris-sportsman-500-find-free-1f2oxvfxqitodvwkcjkh1pmb-4-0.png

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2001 Sportsman 500. Where can I get a wiring diagram?


I'm attaching a picture that has 2 wiring diagrams side by side. The left side is the 2000 Polaris Sportsman 500 (Early) wiring diagram and the right side is the 2000 Polaris Sportsman 500 (Late). The Late wiring diagram for 2000 is more than likely either the same or extremely close to the 2001. And they may have just carried it over (the late wiring diagram). I've got a lot of hours on ATV's and Polaris especially - they stuck with what worked and didn't reinvent the wheel from one year to the next (usually). This may not be exact - but it should be extremely close. Hope this helps. Good Luck.

All The Best, Justin Lee

find-wiring-diagram-01-polaris-sportsman-2mxge42kl42e5tx0bsno1lhz-3-0.png

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Awd wont work


Some of the Polaris have magnetic locking hubs there is a little black box up in front if I remember right it has three wires coming out of it I think two yellow and one red this unit controls the front hubs
I bypassed this control one time by running a low voltage 12 volt supply to the front hubs used a toggle switch to activate the 4wd when needed it was a old farm bike and the guy did not want to spend the money to replace the control box

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